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Twin Wire MIG Productivity Without ComplexityDesigned to revolutionize heavy fabrication productivity, the patented HyperFill® twin wire MIG solution allows for increased deposition rates without compromising puddle stability or weld quality. Utilizing a single powersource, a single wire feeder, a single tip, and Lincoln Electric premiumwire, this innovative solutiondelivers a wide, smooth arc cone that allows for deposition rates above 18lbs/hr | 8.2 kg/hr. (24 lbs/hr. | 10.9 kg/hr robotic) without added system or operator complexity.

Features

  • Patented PowerConnect® Technology - Automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range.
  • Convenient Ready-Pak® - Comes ready to weld within minutes!
  • Tribrid® Power Module - Exceptional welding performance with high power factor and efficiency.
  • Smart Fan Operation - Only runs when needed to minimize noise and energy consumption.
  • Industry Leading 5 Year Warranty
  • Solution Requirements » HyperFill® is a patented and licensed twin-wire MIG solution that is designed to perform specifically with select Lincoln Electric welding wire. The solution requires a licensed waveform which may require an additional purchase. For more details, reference document MC20-106.
  • Compact and Durable - IP23 rated to withstand harsh environments.
  • Advanced Connectivity - All Power Wave® systems come standard with access to Lincoln Electric Power Wave® Manager and Lincoln Electric Checkpoint® Production Monitoring allowing for advanced remote configuration, process control, and quality assurance.
  • 115V (10A) AC Duplex Auxiliary Power Receptacle - Features Surge Blocker™ Technology to ensure simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current)

What's Included?

  • Power Wave® S500 (K2904-1),Power Feed® 84 Wire Feeder (K3328-3),Cool Arc® 55S Water Cooler (K3086-2)(1),Magnum® PRO Water Cooled 500A Gun (K4522-2-10-564),7 ft. Water Hose Kit (K4544-7),HyperFill Dual Reel Cart Kit (K4630-1),4-Ball Inlet Guide (K1551-2),HyperFill .035-.040 (0.9-1.0 mm) Drive Roll Kit (KP4388-1),HyperFill Diffuser (KP4481-1),HyperFill .035 Contact Tip (KP4482-035),1/8 in. Recess Nozzle (KP4523-1-75R),15 ft. 5/64 in. Liner (KP44-564-15),Work Lead Package (K2149-1),Electrode Cable (K1842-10),ArcLink® Cable (K1543-8),Inverter and Wire Feeder Cart (K3059-4),Gas Y Fitting (KP4773-1),Harris Flowmeter Kit (3100856),Gateway Pendant Kit (K4997-1) (Includes: 5" Screen Protector (KP4735-2) and 8ft Control Cable (K1543-8))
  • Output Range: 5-550A DC
  • Max Wire Feed Speed: 1200 IPM
  • Input Voltage: 200-600 V 3 Phase 50/60 Hz
  • Input Current: 3 Ph / 40% Duty Cycle: 80/73/41/37/29A; 3 Ph / 100% Duty Cycle: 60/54/30/27/21A
  • Deposition Rate: Above 18 lbs/hr (8.2 kg/hr)
  • Robotic Deposition Rate: 24 lbs/hr (10.9 kg/hr)
  • Number of Wire Feeders: Single
  • Feedhead Configuration: Single
  • Feeder Type: Bench
  • Cooling: Water
  • Weight: 204.12 lb (92.6 kg)
  • Gun Bushing: Tweco #2-#4
  • Work Lead Connector Type: Lug
  • Work Clamp Included: Yes
  • Contact Tips Included: Yes
  • Ingress Protection Rating: IP23
  • Welding Technology: Inverter/Chopper
  • MIG Pulse: Yes
  • Spool Gun Compatible Duty: Heavy
  • Output Polarity: DC
  • Output Mode: CC; CV; CC/CV
  • Phases: Single phase, Three phase
  • Input Frequency: 50 or 60 Hz
  • Auxiliary Power: 115 V (10 A) AC Duplex Receptacle
  • Arclink Connector: Yes
  • Communication Technology: ArcLink
  • Data Technologies: Ethernet
  • Equipment Technologies: Arclink; Data Export Capable; USB; Digital UI
  • Connectivity: Access to Power Wave Manager and Checkpoint Production Monitoring
  • Configuration: Single
  • Number of Operators per Machine: 1
  • Input Phase: 1Ph; 3Ph; 1Ph/3Ph
  • Country of Origin: United States
  • Warranty: 5 years

Downloads

    Specsheet