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Twin Wire MIG Productivity Without ComplexityDesigned to revolutionize heavy fabrication productivity, the patented HyperFill® twin wire MIG solution allows for increased deposition rates without compromising puddle stability or weld quality. Utilizing a single powersource, a single wire feeder, a single tip, and Lincoln Electric premium wire, this innovative solution delivers a wide, smooth arc cone that allows for deposition rates above 18lbs/hr | 8.2 kg/hr. (24 lbs/hr. | 10.9 kg/hr robotic) without added system or operator complexity.

Features

  • 115V (10A) AC Duplex Auxiliary Power Receptacle - Features Surge Blocker™ Technology to ensure simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current).
  • Convenient Ready-Pak® - Comes ready to weld within minutes!
  • Solution Requirements » HyperFill® is a patented and licensed twin-wire MIG solution that is designed to perform specifically with select Lincoln Electric welding wire. The solution requires a licensed waveform which may require an additional purchase. For more details, reference document MC20-106.
  • Patented PowerConnect® Technology - Automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range.
  • Smart Fan Operation - Only runs when needed to minimize noise and energy consumption.
  • Compact and Durable - IP23 rated to withstand harsh environments.
  • Industry Leading 5 Year Warranty
  • Tribrid® Power Module - Exceptional welding performance with high power factor and efficiency.
  • Advanced Connectivity - All Power Wave® systems come standard with access to Lincoln Electric Power Wave® Manager and Lincoln Electric Checkpoint® Production Monitoring allowing for advanced remote configuration, process control, and quality assurance.
  • Dual Process Ready - Run HyperFill and a single wire process on the same system

What's Included?

  • Power Wave® S500 (K2904-1),Power Feed® 84 Dual Wire Feeder (K3330-3),Cool Arc® 55S Water Cooler (K3086-2)(1),Magnum® PRO Water Cooled 500A Gun (K4522-2-10-564),7 ft. Water Hose Kit (K4544-7),HyperFill Dual Reel Cart Kit (K4630-1),4-Ball Inlet Guide (K1551-2),HyperFill .035-.040 (0.9-1.0 mm) Drive Roll Kit (KP4388-1),HyperFill Diffuser (KP4481-1),HyperFill .035 Contact Tip (KP4482-035),1/8 in. Recess Nozzle (KP4523-1-75R),15 ft. 5/64 in. Liner (KP44-564-15),Standard Duty Wire Reel Stand (K3342-1),Magnum® PRO Curve™ 300A Gun (K2951-2-10-45),Standard .040-045 (1.0-1.1 mm) Drive Roll Kit (KP1505-045S),Work Lead Package (K2149-1),Electrode Cable (K1842-10),ArcLink® Cable (K1543-8),Inverter and Wire Feeder Cart (K3059-4),Gas Y Fitting (KP4773-1),Harris Flowmeter Kit (3100856),Gateway Pendant Kit (K4997-1) (Includes 5" Screen Protector (KP4735-2) and 8ft. Control Cable (K1543-8)
  • Input Voltage: 200/208/220/230/380/400/415/460/575 V
  • Input Frequency: 50/60 Hz
  • Input Phase: 1 Phase or 3 Phase
  • Max Rated Output: 500-599 A
  • Output Range: 5-550 A DC
  • Amperage: 3PH/40% - 80/73/41/37/29 A, 3PH/100% - 60/54/30/27/21 A
  • Deposition Rate: Above 18 lbs/hr (8.2 kg/hr), up to 24 lbs/hr (10.9 kg/hr) robotic
  • Cooling: Water cooled
  • Length: 24.8 in (630 mm)
  • Width: 14 in (355 mm)
  • Height: 22.5 in (571 mm)
  • Weight: 450 lb (204.12 kg)
  • Max Spool Diameter: 60 lb (30 kg)
  • Wire Feed Speed Range: 500-1100 IPM
  • Wire Feeders: Power Feed 84 Dual Wire Feeder
  • Drive Roll Kit Size: 0.035-0.040 in (0.9-1.0 mm)
  • Contact Tip Size: 0.035-0.040 in (0.9-1.0 mm)
  • Liner Size and Length: 5/64 in, 15 ft (4.6 m)
  • Polarity: DC
  • Output Mode: CC, CV, CC/CV
  • Tap or Continuous Control: Continuous
  • MIG Pulse: Yes
  • Spool Gun Compatibility: Heavy duty
  • Input Current: 3PH/40% - 80/73/41/37/29 A, 3PH/100% - 60/54/30/27/21 A
  • Max WFS: 1200 IPM
  • Wire Configuration: HyperFill
  • Process Compatibility: HyperFill twin wire MIG, single wire process
  • IP Rating: IP23
  • Warranty: 5 years
  • Number of Operators per Machine: 1
  • Work Clamp Included: Yes
  • Work Lead Connector Type: Lug
  • Power Module Type: Tribrid
  • Wire Feeders Configuration: Dual drive
  • Feedhead Configuration: Dual
  • Machines Communication Technology: ArcLink
  • Accessories Communication Connector Type: 12-pin
  • Power Source to Feeder Communication Connector Type: 5-pin
  • Amphenol Pins (Connector Type): 5
  • Communication Technology: ArcLink, Ethernet, USB
  • UI Type: Digital UI Meters
  • Country of Origin: United States

Downloads

    Specsheet