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4043 aluminum GMAW (MIG) welding alloy is an all-position, 5% silicon alloy used to weld heat treatable base alloys. It is most often used to weld the 6XXX series of alloys. The silicon addition improves puddle fluidity, producing an appealing bead profile. It is less crack sensitive on the 6XXX series than other welding alloys. It is qualified to AWS A5.10 ER4043, ABS, ISO Designation AlSi5. It is commonly used for welding automotive parts, truck trailers and repairing bicycles.

Features

  • Lower melting point and more fluidity than the 5XXX series filler alloys
  • Designed for welding heat treatable base alloys, specifically 6XXX series alloys
  • Embossed on each end for easy identification after use
  • Gray (post anodized) color
  • Often used to for repair welding aluminum/silicon cast alloys such as grades 353/A356
  • Suitable for sustained elevated temperature service, i.e. above 150°F (65°C)
  • All position, except vertical down welding
  • Common choice for welding 6061
  • Low sensitivity to weld cracking with the 6XXX series base alloys

Applications

  • Repair welding of aluminum/cast alloys such as grades 353/A356
  • bicycle frames
  • Automotive components such as frames, drive shafts, parts, truck trailers
  • Welding 6XXX series alloys

Notes

  • All parameters are suggested as basic guidelines and will vary depending on joint design, number of passes and other factors.
  • Diameter: 3/64 in (1.19 mm)
  • Tensile Strength: 27,000 psi (as welded 6061 base plate)
  • Yield Strength: 18,000 psi (as welded 6061 base plate)
  • Solidus Temperature: 1065 F (574 C) (as welded 6061 base plate)
  • Liquidus Temperature: 1170 F (632 C) (as welded 6061 base plate)
  • Elongation: 8% in 2" (as welded 6061 base plate)
  • Weight: 16 lb
  • Material: Aluminum
  • Classification: ANSI/AWS A5.10 Class R/ER 4043; ASME SFA 5.10; QQ-R-566B; AMS 4190 (Chemistry Only)
  • Welding Position: All except vertical down
  • Density: 0.097 lbs/cu in (as welded 6061 base plate)
  • Color: Gray (post anodized)
  • RoHS Compliant: No
  • Country of Origin: CA
  • Polarity: DC Reverse Polarity - Electrode positive spray transfer

Downloads

    Welding Parameters
    Spec Sheet